Gradation of Stockpile Patching Mix
Minimum Residual Bitumen Content by Weight of Mix
Minimum Residual Bitumen Content = 4.5%
IS Sieve | Percentage (%) passing | Percentage (%) passing |
9.5 | 100 | 100 |
4.75 | 100 | 40 |
2.36 | 40 | 10 |
1.18 | 10 | 0 |
0.075 | 2 | 0 |
Ultrabond P-8 is a revolutionary product for repairing Potholes, Edge Deformations and Trench Work. It is used for filling normal/small potholes approximately 0.5 sq. Meter in size. This Cold Mix road repair material can be used by road contractors to fill potholes and repair roads.
Ultrabond P-8 (cold mix asphalt repair material) is manufactured with the clean graded aggregate and specially designed Bitumen Emulsion and packed in an airtight double laminated bag. The pothole filling material is easy to use and very cost-effective.
Requirement / Test Names | Limits as per IRC: 116-2014 |
Wet Coating | Minimum 98 % |
Static-Immersion Test | Minimum 95 % |
Water Resistance | Minimum 90 % |
Workability Test | Good |
At Bedrock, we have installed the Thermo Drum Unit. The capacity of the unit is 10-12 Ton per Hour. Our Thermo drum unit follows a triple heat transfer system that ensures a total transfer of heat to the aggregates, translating into higher productivity and getting washed, clean, dirt free and dry aggregate which results in getting good coating and better cohesion properties.
Step 1: Mark the pothole along with the weak areas in their vicinity
Step 2: Cut the edges along the marking and remove the loose material till the damaged depth
Step 3: Remove stagnant water using cloth/gunny bag
Step 4: Apply a tack coat on the base and sides using Bedrock RS1 emulsion @ 0.5 kg / sq. meter
Step 5: Cut-open Ultrabond P-8 bags and fill the pothole up to a level slightly higher than the adjoining road surface
Step 6: Compact the pothole with roller or hand rammer
Step 7: Traffic may be allowed immediately after covering up the top surface with stone dust, lime or grass/leaves
- Pothole filling should not be carried out under heavy rains or when there is a constant flow of water over the surface which has to be repaired
- Loose earth should not be filled in potholes before applying road patching material
- For large Potholes (pothole size more than 0.5 sq. meter), depending on the depth of pothole, 45 mm stone aggregates should be used as the bottom layer to provide the base for Bedrock Ultrabond P-8 after applying tack coat with Bedrock RS-1 @ 0.5 Kg/sq. meter
Cold mix pothole patching material is a revolutionary product in the construction industry which is manufactured by cold-mix pothole patching material manufacturers in Maharashtra. A pothole is a deep natural underground cave formed by erosion and rock in roads. Poor mix design, improper workmanship, and natural deterioration are the reasons for potholes.
There are different types of pothole patching materials available and pothole repair material suppliers in Maharashtra offer cold mix asphalt best in the market. Hot mix asphalt, cold mix asphalt, and special proprietary cold mix are different types of patching materials. Normal, small potholes are filled by cold-mix pothole patching material. Road contractors and highway maintenance agencies use it widely for filling potholes at various intersections of the road. Pothole repair strategies and procedures have a lot to do with cold mix pothole patching manufacturers; the effectiveness of these materials can lead to lasting solutions. Potholes are a grueling problem for government authorities as well as public travelers. But, effective potholes patching material from cold-mix pothole patching manufacturers in Maharashtra are great to apply.
Cold mix Pothole patching material
Cold mix pothole patching manufacturers in Maharashtra make cold mix asphalt of different types as there are many ways to produce it. It has generally a minimum of six months of service life and is made from asphalt emulsions and asphalt cutbacks. They look like hot mix asphalt but are convenient to use at any ambient temperature.
Asphalt pavement deterioration causes the formation of potholes. And it poses dangers to travelers and drivers just like utility cuts and traffic roads. Pothole repair material suppliers are adept at immediate repairing of potholes and it is the best solution. At Bedrock, we manufacture Ultrabond-P 8, a cold mix pothole asphalt repair material using clean graded aggregate and specially formulated bitumen emulsion packed in an airtight double laminated bag.
Thermo drum unit
Cold mix asphalt suppliers blend expertise and machinery to produce well-structured patching materials. At Bedrock, we have a Thermo drum unit. It is a big thermo drum and uses a triple heat mechanism for a great performance of cold mix pothole patching material. Cold mix asphalt suppliers are aware of the total heat transfer of the aggregate and so is our team. Thermo drum units assure total heat transfer better cohesion and coating.
Designing of pothole: Pothole repair material suppliers ensure the pothole material they manufacture meets all specifications such as residual and gradation. Workability, cohesion, and compatibility are met during the process and the produced cold-mix pothole patching material will remain sticky no matter.
Pothole repair material suppliers, Bedrock, ensure the following attributes while designing cold mix asphalt: Follow rigid construction techniques, Accurate mix design for the correct specification, Determine the liquid product to be used, Ensure product is all suitable for the weather, Calibration and inspection of equipment, and Determine the quality of aggregate
Being one of the best cold mix pothole patching suppliers, our Ultrabond P-8 assures: Satisfactory performance, Easy to use, Green technology, Quick turnaround, Less downtime , Open to traffic, Resistance to water action, Durability, Storage ability, No mixing or heating needed, The lower future repair cost, and High survival life
Why choose our Ultrabond P-8
Asphalt repair product suppliers make cold mix patching material prove to be the best suitable for the job compared to other claimed ones. At bedrock, we guarantee a great performance that is enduring. The workability of the cold mix pothole is great as it offers resistance to water, weather, and traffic load. We are a leading asphalt repair products supplier and our patching material is neither overly stiff nor supple. Instead, it offers great repair performance often lasting six to twelve months. Besides, it is workable and offers more resistance to traffic load with higher binding content.
Cold asphalt suppliers are the best fit to solve the ongoing pothole distresses. Bedrock, we are adept at providing commercially produced, high-performance cold mix pothole patching materials for lasting performance. We assure quality pothole patching and are leading cold asphalt suppliers who you can always count on.
